Kuyerekeza Pakati pa CNC Machining ndi Silicone Mold Production mu Prototype Manufacturing

Wothandizira wanu wa EMS pama projekiti a JDM, OEM, ndi ODM.

Pankhani yopangira ma prototype, makina a CNC ndi kupanga nkhungu ya silikoni ndi njira ziwiri zomwe zimagwiritsidwa ntchito nthawi zambiri, iliyonse ikupereka maubwino apadera kutengera zosowa za chinthucho komanso kupanga. Kusanthula njirazi mosiyanasiyana—monga kulolerana, kutha kwa pamwamba, mitengo yopindika, liwiro la kupanga, mtengo wake, ndi kugwirizana kwa zinthu—kumapereka zidziwitso zofunika pakusankha njira yoyenera.

CNC vs Silicone nkhungu

Kulekerera Kwazinthu ndi Kulondola:

Makina a CNC amadziwika chifukwa cha kulondola kwambiri, kulekerera kolimba ngati ± 0.01 mm, kupangitsa kukhala chisankho choyenera cha ma geometries ovuta kapena magawo omwe amafunikira kulondola kwatsatanetsatane. Izi ndizofunikira makamaka pamakina amakina kapena ma prototypes ogwira ntchito pomwe kulondola ndikofunikira. Mosiyana ndi izi, kupanga nkhungu ya silikoni kumapereka kulondola pang'ono, komwe kumalekerera pafupifupi ± 0.1 mm. Komabe, kulondola kumeneku nthawi zambiri kumakhala kokwanira pazinthu zambiri zogula kapena ma prototypes oyambilira.

CNC makina

Surface Finish ndi Ubwino Wokongola:

Makina a CNC amatulutsa zomaliza zabwino kwambiri, makamaka pazitsulo ndi mapulasitiki olimba. Zosankha pambuyo pokonza monga anodizing, kuphulitsa mikanda, kapena kupukuta zimatha kupititsa patsogolo kukongola kwapamwamba, kumapereka mawonekedwe apamwamba, zomwe ndizofunikira pazithunzi zokongola. Kumbali ina, nkhungu za silikoni zimatha kubwereza mawonekedwe ndi tsatanetsatane bwino koma nthawi zambiri zimafunikira kumalizidwa kwachiwiri kuti zigwirizane ndi kusalala kwa pamwamba, makamaka ndi zinthu zofewa ngati mphira kapena elastomer.

Kumaliza pamwamba

Kusintha ndi Kukhazikika Kwamapangidwe:

Makina a CNC, pokhala njira yochepetsera, imapereka umphumphu wapamwamba kwambiri wokhala ndi mawonekedwe ochepa chifukwa palibe kutentha kapena kuchiritsa komwe kumakhudzidwa. Izi zimapangitsa kuti zikhale zoyenera pazigawo zomwe zimafunika kukhalabe okhazikika, makamaka pansi pa katundu kapena kupsinjika. Kupanga nkhungu ya silicone, komabe, kumaphatikizapo kuponyera zinthu zomwe zimatha kuchepa pang'ono kapena kuwombana panthawi yakuchiritsa, zomwe zingakhudze kulondola kwa chinthu chomaliza, makamaka pazinthu zazikulu kapena zokulirapo.

Deformation ndi structural integrity

Kuthamanga Kwambiri ndi Nthawi Yotsogolera:

Zikafika pa liwiro la kupanga, kuumba silikoni kumakhala ndi mwayi waukulu pakupanga ma prototypes angapo munthawi yayifupi. Chikombolechi chikakonzedwa, kupanga kumatha kukwera mwachangu, ndikupangitsa kukhala koyenera kupanga magulu ang'onoang'ono ndikuyesa msika. Makina a CNC, pomwe amachedwa kupanga ma voliyumu ambiri, amapereka nthawi yosinthira mwachangu magawo amodzi kapena ochepa, kupangitsa kuti ikhale chisankho chabwinoko pama prototypes oyambilira kapena makonzedwe apangidwe pafupipafupi.

Machining ndondomeko

Mtengo ndi Kugwiritsa Ntchito Zinthu:  

Makina a CNC nthawi zambiri amakhala ndi mtengo wokwera chifukwa cha kuwononga zinthu zopangira (makamaka zitsulo) komanso nthawi yamakina yofunikira pazigawo zovuta. Kuphatikiza apo, njira za CNC zimatha kuwononga zinthu, makamaka popanga zinthu zochotsa pomwe zigawo zazikulu zazinthuzo zimachotsedwa. Mosiyana ndi izi, kupanga nkhungu ya silicone kumakhala kotsika mtengo kwambiri pakuthamanga kwamagetsi otsika, popeza mtengo wake ndi wotsika, ndipo nkhungu zitha kugwiritsidwanso ntchito. Komabe, kuumba silikoni kumafuna ndalama zopangira zida zam'tsogolo, zomwe sizingakhale zomveka chifukwa chotsika kwambiri kapena ma prototypes amodzi.

CNC Machining zipangizo

Pomaliza, kupanga makina a CNC ndi silicone nkhungu zonse zimagwira ntchito yofunika kwambiri pakupanga ma prototype, iliyonse ili yoyenera magawo osiyanasiyana opangira zinthu. Makina a CNC amakondedwa ndi ma prototypes apamwamba kwambiri, okhwima, komanso atsatanetsatane, pomwe kuumba silikoni kumapereka njira yofulumira, yotsika mtengo yosinthira, ergonomic, kapena kupanga mayunitsi ambiri. Kumvetsetsa zofunikira za pulojekitiyi, kuphatikiza kulolerana, kumaliza kwapamwamba, kuchuluka kwa kupanga, ndi zosowa zakuthupi, ndikofunikira pakusankha njira yoyenera ya polojekiti yanu.


Nthawi yotumiza: Oct-23-2024